Ultrasonic Safety & Survey Equipments

Showing posts with label portable ultrasonic watertight integrity test indicator. Show all posts
Showing posts with label portable ultrasonic watertight integrity test indicator. Show all posts

Friday, 28 February 2014

No Wet Cargo with Ultrasonic Hatch Cover Tester

Since the inception of the shipping industry, the leakage in hatch covers results in serious and massive commercial destruction. The claims made by the wet cargo and shipping industry has perplexed the customers, ship owners, cargo handling companies, their managers and insurance companies. No matter whatever they do or how hard they try, the manual methods and testing techniques, failed to provide complete protection and security against the leaks and cracks which results in the destruction of valuable cargo and goods on board. This often results in the shipping industry paying the millions of dollars in lieu of insurance claims and law suits by the goods companies for the destruction of their cargo due to water. In addition to this, the delays in the shipments, schedule disruptions and sometimes even sinking of ships, are the other factors that cause significant loss to the industry. Sometimes the ships have been even left in the ocean all alone and the crew has to board another ship due to life threatening leaks or cracks in the ship.

All this has resulted in different attempts to control these outcomes due to leakages or cracks in the ships. This lead to the invention and the use of hatch cover ultrasonic tightness testing for checking and verifying the integrity of the hatch covers. This technique has yielded fabulous and promising results. With the invention and formulation of modern techniques and gadgets for this purpose, the ultrasonic testing has gained control over much of the problems associated with hatch leakage at less amount of cost.  The outward shinning and dazzling body of the ship, no matter how heavy and bright it might look, it is bound to get weaken from the site  where it is connected with the other moving parts inside the ship. With the passage of time, the doors, windows, hatch covers, etc, starting developing holes or cracks, which can allow the water seepage in the lower parts of the ship. Due to extensive contact with water and humidity, the protective layering provided by the manufacturers of the ship starts to erode allowing the metal to be directly exposed to the water and humidity.

Therefore, it is a vital duty of the ship manager to maintain the ship and to keep check and balance of the areas which are getting affected by corrosion. It is his responsibility to keep every area of the ship well maintained and well checked for any kind of damages or cracks on regular basis. For this purpose, checking the Tightness of hatch with Ultrasound provides reliable and credible outcomes in less time and spending less amount of energy. The ultrasound scan of the whole ship can be conducted in few hours or if the ship is too big or damaged, it takes one or two days. It does not need large number of men to conduct a test. A single individual can easily conduct it. This saves a lot of money to the shipping company, which might be required otherwise.

Wednesday, 26 February 2014

Prevent a Severe Catastrophe with Hatch Cover Tester

In context of the shipping business, leaks and cracks in the ships or in hatch covers are the most dangerous thing for any kind of commercial or non commercial shipping business. They are a great blow to the integrity and safety of the ship. They raise a question of protection and reliability of the ship and the shipping company. No matter the leak or crack is big or small; it can cause a severe catastrophe which will leave a bad mark and negative reputation of your company. The shipping industry from the very beginning is fighting with the dilemma of leaks and cracks in ships. It is constantly in battle with leaks and cracks.

 It often happens that due to constant contact with water, the protective layers provided on the outside of the ships erodes away and cause leaks and cracks in the hatch covers of the ships. It is second to impossible to prevent the leaks or cracks, especially in the ship used for commercial purposes such as goods transportation, as they pass through rough usage on daily basis. Though prevention is not possible but the leaks and cracks can be detected and repaired by making use of different techniques and methods. Finding the leaks and cracks in the ships, is in itself an extremely difficult and strenuous task if done manually.  But by making use of Hatch Cover Ultrasonic Tightness Testing device this procedure can become quite simple and easy. The whole process of detection is quite easy and can be easily done by a single individual with little training.

The ultrasonic tester device is used for the purpose which will enable you to find the leaks and cracks in the ship in the shortest possible time span. The tester device comes in the form of kit which comprises of a device, a generator, a receiver and headphones. It is battery operated. Some companies provide batteries while others do not, so you might have to purchase them. After placing the batteries in their place, just attach the receiver and the headphones to the device. After turning on the generator, place the device inside the cargo and close its hatch covers tightly.

Now you can check the Tightness of hatch with Ultrasound, through scanning the complete hatch cover and hearing the sound through the receiver and the headphones. There should be no sound, and where ever you hear the slightest beep or pulse just mark that area. It will be exactly the place where the leak or crack can be detected because from that place the ultrasonic sound waves would be leaking. Keep scanning the entire ship and the cargo and keep on marking the places where you detected the slightest sound.  After detection you just need to call the repair man who will take care of rest of the things. All this procedure takes just few hours or if your ship is too big it may take one or two days. It is not only cost efficient but also saves your time and lots of energy.

Monday, 24 February 2014

The Fight against Shipping Industry Dilemma

The shipping and cargo industry has faced the major dilemma since it has been established, is the unanticipated and rampant leakages inside the cargo hatches. It still exists even after so many years. The water that finds the way through the leakages or through unseen cracks or holes, enters the cargo's, and results in the destruction of the valuables and things which are worth millions of dollars. The destruction of the goods in just one cargo is enough to render huge losses and set back the company into debt and in some cases even bankruptcy. This not only contributes towards decreased profits to the company but also cause significant injury to the credibility and reliability of the company among the clients and the insurance companies. The leakage and seepage is a major threat to the shipping companies.

For all these reasons, different companies have been trying to devise different methods and techniques to control these unexpected leakages, for past many years. Many different methods were devised for this purpose, but most of them were extremely expensive and required lots of time for surveying. The size of the ships is getting bigger and bigger with the passage of time, which means lots more expenses and much more time required to do complete analysis and investigations, before clearing the ship. All such lengthy, tiring and costly procedures required weeks and even month to complete which results in the ships missing their deadlines. The missing deadlines results in different penalties by the dock industries and also by the clients.

To handle and address, all such issues and other related issues, the shipping companies diverted towards making use of hatch cover ultrasonic tightness testing devices. They are meant to test and check any leakages, holes or cracks for the prevention of any type of leakage. This magical device enables the companies to cut down on both cost and time required to inspect the cargo. The only cost which is required is purchasing of the ultrasonic device. Once you have bought the device, you can easily conduct the checking of tightness of hatch with ultrasound, all by yourself. The time required to conduct the scan of the entire ship is just few hours, or it can be up to one or two days to the maximum depending on the size of the ship, if it’s extremely huge and severely damaged as well.

The checking of tightness of hatch with ultrasound devices and technique has gained extreme popularity among the shipping industry due to its convenience of use, cost reduction and time reduction. The companies, who have completely inculcated the use of the ultrasonic devices for checking tightness of hatch, are enjoying big time profits and credible reputation in the industry among the clients. They are able to establish themselves, as reliable and credible companies who are never late in delivering their shipments on time. This has enables them to escape the penalties from the authorities as well as from the clients.

Thursday, 20 February 2014

Reliable Testing With Ultrasonic Equipment

It has now become a common practice to make use of ultrasonic equipment as it is one of the reliable ways of testing the watertight integrity of hatch covers, doors, ventilators etc. ultrasonic testing is the only way through which you can evaluate the estimates of required or acceptable amount of compression. Ultrasonic testing is exceptional in providing pin-point accuracy. It is based on extremely simple and principle. To check the tightness of hatch with ultrasound, an ultrasonic transmitter is used which is placed in the hold. It starts emitting ultrasound waves. The hatch cover over it is then completely and tightly closed and sealed. The operator of the ultrasonic transmitter, then make use of the Ultrasonic detector to listen from the outside of the container. He is able to detect all the ‘leakage’ ultrasonic sounds that pass through sealed arrangements. This enables the operator to pin point the leakages or any problem with great and exceptional accuracy.

There are many advantages and benefits of using Hatch cover ultrasonic tightness testing equipment and technique;
  • It provides completely reliable, accurate and repeatable results.
  • It minimizes the cost, as the only cost it incurs is on purchasing the ultrasonic device.
  • It does not need water or any other kind of difficult operations or procedures.
  • An ultrasonic testing cut down the time which is required for testing the conditions of hatch covers, doors or windows.
  • It ensures that hatch covers prove to be truly worthy for the cargo and prevent any type of water seepage.
  • It can also be used for the holds that are stacked with the water vulnerable cargo.
  • It can be conducted irrespective of any kind of weather conditions.
  • It gives clear and pin point indications about compression.
The ultrasonic has become especially popular and widely used by the shipping industry due to its many different advantages that it renders to the industry. It causes a reduction in costs which is a real time relief. This is because it saves them lots of time and from different kind of penalties which might have imposed on them, otherwise, due to any problems in the cargo. The companies which are making use of ultrasonic tightness testing devices with full extent and on regular basis are now able to earn better profits and they are also getting more and more voyages. The invention of this ultrasonic device and technique is really a tremendous gift to the maritime industry, in this modern and competitive age.

The use of hatch cover ultrasonic tightness testing has become extremely important in the modern industry, because it lowers the risk factors and enables the companies to gain good deal of profits while minimizing their costs. It helps to create reliability and validity of the company in the industry and help them gain good and profitable contracts from the market. There are many different manufacturers in the market who are offering new, latest and improved ultrasonic devices which will lift your business to new heights at a fraction of a cost.

Thursday, 6 February 2014

Ultrasonic Testing Of Hatch Covers for the Modern Ships

How would you feel if you go out and forget to close the main door of your home? Obviously you would feel horrible about and would cancel your purpose of going out just to return and make sure your home is safe. What is it exactly that made you feel uneasy and urged you to return? Surely it’s the precious things that you have inside your home and your fear that a burglar would be happy to get invited. The thought about losing your precious things and the fear of them getting damaged is what made you turn back mid way or to ask a friendly neighbor to pay a visit and lock the door if you cannot return.

Now face it, how would you feel about a package containing precious gifts for your loved ones being sent through the cargo and learning that it got damaged on the way. It is a fact that you will lose your temper over the cargo company, file a suit against them (if you are able to), or at least file a claim for the damages and ask for the price back. This is exactly what every shipping company faces a hundred times each year when they get the goods they are carrying damaged. The leaking hatch covers are the culprits because many of the ship’s sailing out there have never had a testing of tightness of hatch with ultrasound done till now.

As these ships have never run an ultrasonic tightness test, they are filled with holes and the crew has no idea where the holes are. The ultrasonic test is designed to search for holes which are the obvious leaks. Considering the huge body of the ship, it is impossible for a human being to find out the holes in it with his eyes or senses. Hence a tool is required to find out the location of the leaks and then determine their refilling procedure. Some ship owners are still using the worn out water hose testing methods. It costs a lot of money, time and energy hence the delays caused by it are also a huge setback and the reason why most ships go unchecked for a very long time.

The hatch cover ultrasonic tightness testing on the other hand saves time, money and energy. It is rapid and precise so the person using this method to find leaks in a transport ship can complete the testing within a single day (for the standard sized ships). In case the ship is extremely huge, the time ratio can vary. As this testing method requires a single person to complete the testing, it costs a lot cheaper than the water hose test which requires a huge team of people to complete the test and do the same, mark out the holes and leave it to the ship owners to take the decision what to do next.

Tuesday, 4 February 2014

Keeping the Best Reputation in the Shipping Industry

Running a shipping transport business is not an easy task at all because apart from fighting the pressing deadlines and all the other stuff, one has to fight the leaks that keep emerging on the ship and keep damaging the goods in the cargo holds. Fighting the leaks is one of the oldest fights going on between a ship owner and Mother Nature. When leaks appear on a ship’s hatch covers and other parts of the ship’s body, the damages are incalculable and the ship owner ends up paying for the damages that have been done to the goods while transporting.

Leaks can never be repaired successfully unless they are found precisely and checking the tightness of hatch with ultrasound is the best method to find where the leaks are actually hidden. Leaks can appear in the wildest places and once they appear, they become the source of the water to get inside the cargo holds where it should never get in. As there are all sorts of goods inside the cargo holds they can get water damage which makes them useless. As it is the policy of all shipping companies that the goods that it carries are insured, hence the damage that happens onboard is payable to the customer by the ship owner.

It is an undeniable fact that leaks are bound to appear on the ship and they can be repaired. But they can only be repaired once they are found in their exact location. We all know that a transport ship is a huge one and searching for the leaks by a human being can be impossible. Unless he uses helping tool such as the hatch cover ultrasonic leak tester, there is no way he can find all the leaks without wasting an eternity and too much energy. If you think taking apart the hatch covers and then inspecting them inch by inch is a solution, then you are totally wrong because it will not only increase your efforts, but it will restrict your ship to the workshop for a long time and will cost you a fortune to do it.

Using the hatch cover ultrasonic tightness testing is the only possible way to keep down costs and run the test effectively in the shortest possible time. Once the leaks have been found, marking them is the best way to not forget the exact location of the leaks and to point out to the repairman where he needs to concentrate. The ship owners who are reluctant to use this heavenly gifted device on their leak finding mission are only wasting their time, energy and money by using the other techniques and they can never guarantee to have a ship completely free from holes and leaks. Thus they are not only paying a lot of money in damages and claims, but they are also losing their reputation in the industry fast.

Monday, 3 February 2014

The Simple Way to Run a Hatch Cover Ultrasonic Tightness Testing

Leaks can be the most dangerous thing in any commercial or non commercial place and if we consider the shipping industry, then it will be the deadliest thing for a ship. It does not matter if a leak is a small one or a big one, the catastrophe caused by it will always leave a bad mark on your memory. The shipping industry is one of the worst affected industries which is in a constant battle with leaks. Due to its nature of work, which obviously requires being in contact with water throughout the time, the ship’s hatch covers start leaking.

It is impossible to let a leak to form especially on a transport ship which goes through a very rough use almost daily. But leaks are curable and they can be refilled though various processes and to cure the ship from leaks it is important to know the exact location of a leak first. Finding a leak can be the most arduous task if you are trying to do it manually. But with the checking tightness of hatch with ultrasound it can become one of the easiest tasks done in the process of applying repairs to a ship. The process is simple and easily doable by any person as long as he can hear.

The process involves an ultrasonic hatch cover tester and the will to find to the leaks in the shortest time possible. The hatch cover tester comes as a kit consisting of a device, a generator, a receiver and a headphone set. You might have to purchase batteries on your own as some of the devices come without them. Now take everything out of the box and (after you place the batteries in the generator and the device), attach the receiver and the headphone to the device. Now turn on the generator which is another device like thing you will have in the kit and place it inside the cargo hold and close the hatch covers firmly.

Now you begin the hatch cover ultrasonic tightness testing by scanning the entire hatch covers with the receiver and the headphones placed on your ears. It should be silent as you place it over your ears. Wherever you hear the slightest beep or a pulse of the ultrasonic sound waves, mark that area because this is where the hole is and the ultrasonic wave is leaking from that point. Scan the entire area and some more around it with the hatch cover tester and mark every area you get to hear the sound. Once you have marked all the leaks it’s time to put back the tester and its accessories in the kit and call in the repairmen.

Tuesday, 28 January 2014

Ultrasonic Hatch Cover Testing For Water Tightness

There are many problems being faced by the business world and amongst them, leaks are in the top ten. Wherever they are, leaks are never welcomed and they cause the most terrible accidents and unfortunate incidents. Unfortunately the biggest victim of leaks is the shipping industry which spends a major amount of it profits in the fight against leaks and the after effects of it if they were not treated at the right time.

Leaking hatch covers are the industry’s biggest woes and there is no way it can be stopped completely. Another reason why we have leaking ships till running today is even though it is asked again and again by the ship owners to keep testing the tightness of hatch with ultrasound but when they ignore it, the problem of leaking hatch covers remains prevalent.

Leaks can be caused due to many reasons and when they do occur on the hatch covers, there is no limit to the damage that can be done by them. Some of the main reasons that cause leaks in the hatch covers is the scraping and scratching of the heavy chains that are used to lower and lift the cargo. As the bulky chains come in contact with the body, they rip apart the paint making the metal body come in exposure with the humid air of the oceans and seas.

As soon as the metal gets exposed to humidity, it starts catching rust which starts expanding to all the metal it can reach. No matter how thick or thin the metal sheet is, the rust starts gnawing at it layer by layer until it has nothing more to gnaw at which results in a clear hole. In case the metal sheet is thick, it will take a bit longer for the hole to be formed completely. And since the hatch covers are usually made up of a very thick metal sheet, it takes a while for them to develop holes. But once they do develop holes, it means there is nothing that can be done now except to apply the treatment.

Applying the treatment can be through various methods which are purely according to the size, build and design of the hatch covers. But applying the treatment also cannot be done unless the hatch cover ultrasonic tightness testing has been done to find the areas of where to apply the treatment. If the holes are within reach and there is nothing to be dismantled, the repair costs would obviously be lower and the ship’s maintenance staff would also be able to take care of it. But if there is a need to put apart some pieces, then the ship might have to be sent to a workshop where it can take some days to put the ship back in action again.

Thursday, 23 January 2014

Ultrasonic Testing For the Supersonic Jet

As we have moved into the New Year, we have entered in a year where scientists and engineers are more determined to make their dream come true by creating the world’s fastest airplane. Currently the biggest problems being faced by the engineers and scientists is to keep the integrity of the plane intact once it reaches abnormal speed. The different types of bodies built for the planes have yet not been able to maintain their tightness once they reach their top speeds and as the tiniest hole are created in the body, the entire plane is blown to smithereens and the test fails.

Some unmanned planes have been tested and as they have managed to break the sound barrier, the body became too hot with the air pressure and friction resulting in it to break or blow up. When the model is in the test labs, there isn’t enough air pressure and friction built up which could really give out the results of a real time flight. But the tests aren’t too far from reality and there are possible chances that the body does manage to expand and build a hole or loosen its tightness.

Even if there is a hole created or not, it is only found out by the checking of tightness of hatch with ultrasound, the popular test method used in the shipping industry to find out hidden holes small, minute or even big in hatch covers. The test model is tested for the holes and if they are found anywhere in the body, the answer is obvious, it is a failure and what body couldn’t survive the test of a lab wouldn’t be able to reach top speed before blowing up like a balloon pricked with a needle.

As the search for a more flexible and unbreakable outer body for supersonic airplanes is still underway, dozens of alloys have been rejected in the experiments as they failed to provide the desired results. The project to bring out the world’s first reliable and workable supersonic jet has become a matter of pride among the countries. There are several projects underway in the United States only and the other countries are also vying to get the spot for creating the world’s first supersonic jet.

Until and unless the prototype passes the lab test and then the leaks and damage test also termed as the hatch cover ultrasonic tightness testing for the marine industry, it is not sent for a real flight test. But unfortunately hundreds of designs have been rejected and so have been the different alloys used for building the prototype’s body. But we can be sure that in future we will see a supersonic jet in function and maybe our children on their children will get a chance to travel the world in it within minutes.

Wednesday, 22 January 2014

The Most Profitable Tightness Test

The business world is moving towards enhancing quality in the products, services and everything else. As the race for becoming the best in quality among businesses is in top gear, the transport industry is also not left behind. The need for quality voyages is now needed more than ever and the ships with leaking hatch covers are asked to be repaired. Hatch covers can grow a leak due to many reasons. Let’s not go into the details for now. However, there is a cure to these leaks as they can be refilled. But one of the huge tasks apart from refilling the holes on a ship is to find the exact location of the hole so that there wouldn’t be any unnecessary dismantling.

The method of ultrasonic tightness testing of hatch covers has proven to be a very useful method with excellent results. This method has not only proven to be accurate, but has also resulted in the cheapest and the most profitable method. Why we call it the cheapest? The reason for it to be cheapest is that all it takes is a onetime cost of purchasing the device and then the owner or any person from his staff can run the test. It is recommended that every test should be conducted with new batteries or fully charged batteries in case rechargeable batteries are used. How much would it cost huh? There is no need for any other material to be applied during the test as in the case of hose testing water and powerful pumps are needed.

Now to explain the reason for calling it the most profitable method, the tightness of hatch with ultrasound can be checked even with a filled cargo hold. If the cargo holds have been completely filled with goods, there is no need to unload the goods or to delay the tests. The small generator can be placed anywhere in the holds and the hatch covers can be closed. Now run the test without fearing any damage to the goods as the ultrasonic waves are completely harmless. Unlike the hose testing which could never be done with a cargo hold filled with goods, the ultrasonic hatch cover testing saves time and energy that would have been spent in it. Also the time needed for a complete test is not more than just minutes; this means it is also the fastest to be completed successfully. Hence there is no doubt that it is the most profitable method to conduct the tightness test.

Monday, 20 January 2014

Save On Operational Costs with Ultrasonic Testing

Leaking hatch covers are the biggest problem for the sea route transport industry. The leaks in the hatch covers are the reason this huge industry which is present all over the globe ends up paying millions or even billions of cash against damage claims. For those who have never seen a transport ship in real can imagine the size of it as bigger than the Eiffel tower. Imagine the huge number of goods that can be stored in a ship of such massive size. Clearly it can carry goods worth billions of dollars in a single shift. Imagine the huge loss which would have to be paid by a single shipping company once the water has seeped inside the cargo holds and damages the goods worth the huge amount.

There is a solution to this problem which is clearly filling the holes, but since a transport ship is a vehicle which is more on the move than it gets to rest every year. The process of filling the holes is easier said than done as we all know lifting the huge weight of these hatch covers is neither easy nor cheap. The process also is done in two phases and the first one is the most important and known as the ultrasonic tightness testing of hatch covers. This process is designed to save time and thousands of dollars which would be termed as flushing down the drain.

Without knowing the exact location and the size of the hole, the attempt to find holes manually after removing the many layers of the ship’s metal body would cost more than the actual worth of the ship. And once the layers have been removed and the hole isn’t found, it would be simply adding insult to injury. In business, it is never a wise move to waste time and money on tests that would yield unexpected results. Also taking fool hardy risks is highly disregarded and it would be simply equal to burn money foolishly. The process to hunt leaks before proceeding to repair them or remove them has been devised a long time ago, but the method of using the ultrasonic device is new.

Checking the tightness of hatch with ultrasound has proved to be worthy and cheap. This is the reason it is urged to the maritime industry to focus more on it rather than fall for the old methods which are time consuming and heavily expensive. Today is the age of high competition and no business can afford to pay more for its operational costs than its competitors. Indulging in such activity would soon make it lose the race and fall way back into the gloom and there would be a time soon when it would get completely out of business.

Friday, 17 January 2014

Leaks – Transport Industry Dilemma

A lot is being discussed about the importance of the maritime industry but without the road transport industry there would be a huge setback in the business world. All of the transport industries are interconnected and interrelated. They all support each other and are dependent on each other because a ship would only transport the goods on the oceans and seas, after reaching the dock the goods are handed over to the road transporters who then carry the goods to their final destinations. The problems of these industries are also a lot same as they have to face the pressurizing deadlines and most importantly, they have to keep their vehicles absolutely leak free and weather proof.

The most important task they have to perform repeatedly is to keep checking their tightness of hatch with ultrasound. Without the checking of tightness with the ultrasonic device the vehicles get problematic as they develop holes which destroy packages and consignments onboard. There are all kinds of packages which need to be delivered all over the world. Some packages are very sensitive and need to be saved from the harsh weather and especially the water and humidity. This is the reason why we see all delivery vans completely sealed.

Due to the nature of their work, delivery vehicles are subjected to very harsh treatments. There are many huge and bulky packages which are needed to be transported and they are loaded or unloaded in the vehicles they bump against the walls. This bumping leaves an impact on the vehicle’s body and the paint which is one of the most important aspects of a vehicle, apart from making it look attractive serves as insulation against rust. When the paint is chipped or peeled off due to any reason (most probably scratching and scraping of the goods), the humidity in the air causes rust to be formed on it.

There is no need to explain the chemical properties of rust and we all know it, once it appears, it starts spreading very quickly. The unfortunate body of the vehicle that catches rust loses the iron from that spot and a hole appears in its place. This is where the water and humidity finds a place to get inside without anyone noticing and only to find out when the damage has been done. Using the hatch cover ultrasonic tightness testing the location of such holes is easily found out. After learning about the leaks in the vehicle’s body they can be removed and the vehicle would again be leak free and weather proof at the same time.

Wednesday, 15 January 2014

Ignoring Ultrasonic Test Means Risking a Year

As we move into the future with each passing day, there is a great need for the old problems to be given up forever. Unfortunately, this is not becoming a reality not for the maritime industry at least. The problem of leaking hatch covers has been in existence from day one and it is still there. The reasons are various for a leak to appear, but the reason for damages due to leaks is all because the lack of hatch cover ultrasonic tightness testing by the ship’s management. The ultrasonic test is meant to unearth all the hidden and unhidden leaks in the hatch covers or the ship’s body.

Leaks can be formed in some of the most bizarre locations on the ship. These leaks are formed due to many reasons but the commonest reason is the peeling away of the paint from the ship’s body. No matter how thick the iron of the ship’s body is, it is no match for the extremely humid air of the oceans on which the ship sails it entire life. As soon as the paint comes off, the water present in the air, also known as humidity reacts with the iron and creates rust in that area. It is the nature of rust to start expanding once it is formed and it gets deeper into the body until it clearly creates a hole.

The shipping industry or the transport industry via sea route pays millions of dollars each year in terms of claims and damages to the customers who have shipped their goods on the ships that got damaged due to the water that seeped inside the cargo holds through the holes in the hatch covers or the body. These increasing payments are a huge concern for the ship’s insurers and stake holders because it clearly reduces profits and increases expenses. What good is a business if you have to pay more than you earn running around like mad all year long?

Until the location of the holes is unknown there is no way they can be treated. It is not possible to strip apart the entire ship and inspect it piece by piece. That is the reason why we need to check the tightness of hatch with ultrasound so that we know where the holes are and devise a strategy to have them refilled without hurting the deadlines. It is crucial to meet the deadlines because a delay in a voyage would mean an extended delay in the unloading on the port and the next voyage as well. It would clearly disrupt the entire year’s cycle if the ship fails to complete its voyage in time.

Effective Testing With the Ultrasonic Device

A human being has no control over weather. There is no human control over rain or any other nature’s mood. This is one of the biggest troubles for the maritime industry because if a ship is out in the ocean and encounters rain, it could mean big trouble for the ship’s staff especially with leaking hatch covers because the cargo is at a huge risk of getting wet damage. Leaking hatch covers have caused the industry more loss than the price of all the hatch covers put together. The maritime industry pays millions of dollars every year in terms of claims to the customers whose goods have been damaged during the voyage.

There is a dire need for the ships to run more tightness tests using the ultrasonic hatch cover tester. Running the test is the first step towards removing the leaks from hatch covers. Unless the staff knows about the location of the leaks there is nothing they can do to remove the leaks. Apart from the ultrasonic leak testing there is a way known as the hose pipe test. But it is not too favorable because in it the joints or the openings are doused with a high pressure jet of water. This causes the water to seep inside the leaking areas and wets the cargo holds. It increases work because not only the hatch covers are needed to be dried, but the cargo holds are also needed to be wiped clean.

With the portable ultrasonic watertight integrity test indicator there is no such issue. And since the device is completely portable, there is no issue of dragging heavy pipes or extra wires. The device runs on batteries and can be taken anywhere with ease and convenience. With the ultrasonic device the issue of wetting any area is also never raised. There is no after work after running the ultrasonic test. The areas are neat and clean just the way there were before running the test and all the person running the test has to do is mark the areas for identification.

The ultrasonic test is fast and reliable which is the reason why it is gaining popularity. Once the test is completed the ship can be sent for repair which saves the cleaning time that comes after the hose testing. This way the ship also does not have to waste time in extra work and the deadlines can be met very easily even after the repair work.