Ultrasonic Safety & Survey Equipments

Tuesday, 10 December 2013

Water Tight Septic Tanks A Must

As the demand for newer products rises, it creates a need for newer factories or the expansion of the already existing factories. With the expansion of factories or the installations of new factories the demand for septic tanks increases. In order to convince their customers the septic tank manufacturers are required to ensure their tanks are watertight. Currently the precast septic tanks are required for on-site water disposal or for more than 40 million homes in the United States. To make sure that the tank which is manufactured is completely watertight, the method known as the hatch cover ultrasonic tightness testing in the maritime industry is used.

The durability, strength, long life and the performance has made it a common choice for all the on-site installations in not only the United States but all over the world where a major building project takes place.  A pre-cast septic tank is made watertight through proper engineering and design. Since it has to hold many gallons of water; the pressure inside builds up; the high pressure can break the walls or create a leak if the manufacturing is not up to the mark. The designing process of the septic tank is not an easy task. There are many elements that can seriously harm a tank and make it useless. First of all the site where it needs to be installed is kept in mind. If the site where it will be installed is not very open, the tank would be not be designed in a wide body but it would be long and deep.

Another point that is needed to be under consideration when creating a pre-cast septic tank is the environmental conditions. If the tank is to be fitted in the winters, it needs to be able to survive cold temperatures. During the low temperatures or freezing temperatures, the tank is designed to be able to keep its insides warm. If the water inside it gets extremely to the low temperature, it can freeze and become a huge block of ice. This would damage the tank and possibly create a leak. In case there is a chance that the tank has developed a leak, it becomes necessary to check the leakage through the method commonly known as testing tightness of hatch with ultrasound. through this test the leak can be confirmed and the tank would either be replaced or repaired as per its condition.

Monday, 9 December 2013

No Leak Equals Huge Profits

It wouldn’t be wrong to say that the entire business structure on this planet relies on the transport industry. Since the business trends of today are mostly following a simple rule: build and export, it has raised the demand of the transport industry to the height that it reached never before. Today the entire business frame depends upon the transport industry which has opened to door for bigger fortunes for the manufacturers. Now not only the manufacturers are dependent on the transport industry especially the sea transport industry, even the farmers are relying on it to export their produce to the hungry world outside and get rewarded in a bigger and better way.

But all of this can be wasted by a small leak in the transport ship. Since the huge freight carrying ships have to move on water to complete the voyage and deliver the goods to its destination, it can all be wasted if water enters the cargo holds and destroys the goods that are being carried. The only way to stop the goods from being damaged is by checking the tightness of hatch with ultrasound before commencing the voyage. Running the test before the voyage helps in finding out the lurking holes that can harm the goods during the tour.

During the loading and unloading process the goods and the chains holding them often bump against the walls of the hatch covers and the floor of the deck. This creates holes, dents and even gashes if the bump was severe. As soon as a dent or something of the type appears on it, the humid air starts reacting with the newly exposed steel. It starts catching rust which eventually spreads out to the other parts of the ship and soon the rust eats away the steel which creates a big hole. Although the big hole is minor for the human eye; but, it is big enough to let a large amount of water to get inside.

As soon as the large amount of water gets inside the cargo hold, it starts damaging the goods which are wasted. These wasted goods are of no use to the customer and as a result the entire amount falls on the ship owners. They have to pay the price of the damaged goods and unfortunately a healthy amount of profit gets eaten away by the damages that are to be paid. It is necessary for the ship owners to ensure timely hatch cover ultrasonic tightness testing for a safe and profitable journey.

Friday, 6 December 2013

Leak Free Ship for Profits

Transportation is a serious business and possibly the only one keeping all other businesses alive. Since the very beginning of time man has found huge profits by exporting the goods from one country to another. Today also the business world survives due to the option to import and export the goods. The import and export of goods has been made possible only by the huge transport ships that are operating today and roam all the seas and oceans of this world.

The only thing that is becoming a hurdle in this business is the rust that eats away the ships and creates holes in the body and the hatch covers. These holes create an opening for water to enter the cargo holds and damage the goods inside. Once the goods are destroyed, the shipping company has to pay the customers for the damages that have taken place during the voyage. These holes need to be repaired and unless the hatch cover ultrasonic tightness testing has been conducted the holes cannot be found.

Holes can occur in the most unexpected places and the human eye cannot see these holes present in the ship’s hatch covers and the body. Another factor that creates holes in the hatch covers and the ship’s body is the bumping and scraping of the heavy and bulky goods during loading and unloading. When these goods collide with the ship’s body and the hatch covers they tear off the paint which acts as the protection against the humid air and water. Once the steel and iron body is exposed to the humid air and water, rust starts eating away the steel body.

This problem is not new, since the first ship started sailing for the purpose to transport goods, the problem of rust and chipped body has started. This has caused the goods to get wet during the transport and caused the ship owner to suffer losses. Today with the help of checking tightness of hatch with ultrasound it has become possible to reduce the chances of loss by reducing the risk of holes being present in the ship’s body. When the holes have been found they are easy to be repaired. The repair works can take a lot of time or none, it depends upon the location of the holes and if they are on the underside, it can require some dismantling and this process would take time.

Thursday, 5 December 2013

Remove All Leaks One By One

The biggest industry today can be termed as the transport industry because it is one industry that exists in every country and every part of the world. The sea transport industry is one of the most wanted industries due to its lower rates and the capacity to carry tons of weight as compared to the air transport. Due to the huge demand the transport ships are seldom seen idle on the ports and they have to make a lot of shipment throughout the year. This leaves them little or no time to apply the repairs and this is the reason most of the ships are in a terrible state with rust visible on almost every part of it.

Rust is the biggest cause of creating leaks and they can occur in the wildest places. Without knowing where the leaks are, the repair work cannot begin. One of the oldest methods to find leaks is by dousing the entire ship with water and seeing the way water goes inside. This is a painful task because it takes a lot of time and cost too. To escape from this painful task, the ship owners prefer to take the risk and sail with leaking ships. To replace this painful task the method known as the hatch cover ultrasonic tightness testing is introduced. It wouldn’t be fair to say introduced because it has already been introduced decades ago, but a majority of ship owners are still unaware of this method.

Finding the leaking spots with the ultrasonic device is a matter of some hours. It also doesn’t require the ship to be emptied completely because the ultrasonic waves can be caught by the device even when the ship is completely loaded. But it is still better to run the test when the goods have been unloaded so that the person running the test would be able to inspect more closely at the spots the device indicates the leaks. As soon as a leaking spot is identified, the area should be marked and then the person can proceed to the other parts.

Marking the areas so the person goes gives the benefit of not running the test of checking tightness of hatch with ultrasound again. Once the leaks are in view, the repair work can be planned accordingly. If the ship is ready to sail within a day or two, the major leaks that do not require a lot of dismantling can be repaired. One after another, all the leaks can be repaired and the ship would soon be as good as new. After the ship is free from all leaks, the ship owners would never have to pay for the damages and they will have no more claims of goods being damaged from water. Manhandling the goods is another thing and the ship owner would have to pay the price of having an irresponsible staff.

Wednesday, 4 December 2013

Ultrasonic Tests While Building Ships

With the usage of technology at its extreme in every walk of life has changed our lifestyles completely. The way we work and the time spent at our homes are all dedicated to the different devices we use. Without electronic gadgets our life is incomplete and we need them now not only at homes, but they are needed in our offices, factories and everywhere. These gadgets are not used because they are appealing and fun to use, but they are handy and save us a lot of time and efforts. Machines and gadgets can do the work of a hundred men within no time and with the least effort.

Factories of today are busy in mass productions. A factory of today is capable of producing equal to a dozen factories of just some three decades ago. The factories of today are bigger, better and faster than ever before. One of the biggest factories present today is the factory where shipping ships are built. These factories not only span over hundreds of acres of land, but they are required to be always present near the ocean. Due to the presence at the edge of water the factory and the ships it produces get rusted quickly. They have to fight off rust in many different ways and once a ship is complete, running a test of tightness of hatch with ultrasound is essential.

Due to the presence of highest levels of humidity possible, the ships get rusty even before they are fully completed. As ships are needed to be completely sealed inch to inch, they have to complete it fast. Gathering up speed can create problems and creates chances for human error. But with the help of this ultrasonic device the human errors can be diagnosed and repaired within time. The device can pick about any kind of leak and gaps that are present in the ship’s body due to human error or due to the rust. The hatch cover ultrasonic tightness testing has become a necessity in the ship manufacturing industry and the maritime industry too. The holes in a ship can result in a ship to be sunk without any warning and it would not only result in the loss of a ship and the goods it carries, not to mention the humans that are risked while onboard a ship that is doomed and would be sinking soon. The use of gadgets has minimized the risks and the manufacturing defects can be rectified before delivery.

Tuesday, 3 December 2013

Aircrafts Sealing Process

When the Wright brothers created the first flying machine it was termed as the biggest breakthrough in science. The flying machine was only able to carry a single person but with the development of its designs and structure, we now have airplanes of many sizes and capacity. We have jets that are able to break the sound barrier and we have jets powerful enough to carry tons of weight at great speed. But all of this has been made possible with neck breaking and brains racking engineering and art. The shape has been modified and the jets of today are super in speed and performance.

An airplane flying in the air is vulnerable to the slightest disturbance and it can be easily blown to pieces by even the smallest air pressure disturbance inside. Some incidents of the past have revealed that an air plane no matter how tough it looks on the ground can be volatile in the air. That is why the need to create the most tightly packed and sealed aircraft is essential. When a new design is created, its miniature models are tested for air friction in the lab. But a real life sized air craft can only be tested in reality and not in labs. The only way to check its tightness is by the hatch cover ultrasonic tightness testing.

Due to the giant size of the aircraft it is impossible to check it by any other means. In the past the tightness checking was done by dousing the entire body with water. This process not only took many days to complete but also took many hours on a single area if any kind of suspicion was raised. The cost to carry out the test was not only expensive but it also caused the price of the aircraft to soar to such heights even the best airlines were not able to make the purchases in bulk.

Today with the method of checking tightness of hatch with ultrasound, quality testing is done only in a matter of hours and the price for these tests has come crashing down to only some mere dollars per aircraft. This process has not only made the prices of aircrafts come down but it has also made it possible to manufacture speedily. This process is not only known to be the longest lasting process, but it is also the cheapest.

Monday, 2 December 2013

Creating a Super Car with Ultrasonic Test

Automobiles today are not just mere transport mediums; they are super fast, super comfortable and super attractive. There are cars expensive enough to drain out your entire life savings and there are cars that will make you scream with ecstasy when you pump the accelerator and feel the smooth and powerful engine under you command. Not to forget, the luxuries these cars bring seem to be a lot better than even the most expensive 5 star suite sofa.

Manufacturing these marvels is a marvelous combination of highly skilled engineering and art. The streamlined body of the automobile jam packed with technology, comfort and safety is something to be proud of being alive in this century. But have you ever wondered about the tough and tiring process manufacturers and their staff has to undergo while building a dream machine? Covering the entire topic would take enormous research and writing but we’ll just discuss the one point of safety here, making the car completely air proof and friction free.

The process begins by adoption of the method of checking air leaks from the maritime industry. The process is widely known as checking the tightness of hatch with ultrasound. Ensuring that the automobile is completely sealed and free from any kind of air leakage is the top most safety issue. Unless the automobile has no opening to let even a molecule of air to get inside unwontedly, the automobile would never be able to maintain control at top speeds. The air getting inside from any corner would be pushing the automobile to the opposite side and the driver would have to fight an external force which is unseen but felt harshly.

Braking at top speed requires the car to be in a direction that does not cause it to skid or spin involuntarily. Skidding and spinning can cause it to crash horribly causing damages to even death of the people inside. This is the reason why it has become extremely necessary to maintain total vacuum between the inside and outside of the car. When the automobile is completed and all the fittings have been installed, the car is sent finally to be tested for the hatch cover ultrasonic tightness testing. This test proves that the car is free from any kind of leaks and that it complies with all the safety standards. After the approval from testing the car is sent to its owner who can enjoy rides at the speed of his choice.